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Clay sand is the molding sand with clay as the binder. Sand treatment department is an important part of the foundry. Its main task is to provide qualified molding sand for the molding coremaking department. The preparation of molding sand has a direct impact on the quality of casting production, the increase of output and the reduction of cost.
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Ball clays are sedimentary in origin. Ancient rivers and streams washed kaolinite (formed from decomposed granite) from its parent rock. As the streams flowed from upland area they mixed with other clay minerals, sands, gravels and vegetation before settling in lowlying basins to form overlaying seams of ball clay.
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Six types of clays are mined in the United States: ball clay, bentonite, common clay, fire clay, fuller''s earth, and kaolin. Mineral composition, plasticity, color, absorption qualities, firing characteristics, and clarification properties are a few of the characteristics used to distinguish between the different clay types. Major domestic markets for these clays are as
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Ball Clay Mined ball clay, which typically has a moisture content of approximately 28 percent, first is stored in drying sheds until the moisture content decreases to 20 to 24 percent. The clay then is shredded in a disintegrator into small pieces to centimeters (cm) ( to 1 in.) in thickness.
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